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Manufacturing

Consistency through mastery of complexity

We don’t just follow the process; we design it. From custom-built equipment crafted by our in-house engineers and chemical experts to hands-on oversight at every critical step of the mine to medicine process, our manufacturing is driven by precision, expertise and care.

The manufacturing process
Homemade iron chloride
Home-made iron chloride

The St. Gallen site specialises in producing active pharmaceutical ingredients (APIs) for iron-based therapies. This is the central manufacturing capability, supported by expert teams of chemical engineers and specialists.

Flexible production units
Flexible production units

The facility features a modular ‘Multicube’ design, which are flexible production units that can be expanded over time. This structure allows for agile responses to changing demand while maintaining full control over production quality.

Inhouse equipment design
In-house equipment design

To better control every detail of production, some manufacturing equipment is custom-designed in-house to meet highly specific process needs.

Automated human oversight
Automated + human oversight

While automation plays a key role in quality control, essential steps in the process are still guided and supervised by skilled professionals. This combination of technology and human expertise helps uphold the highest standards of safety and consistency. 

Innovative solutions
Innovative solutions

The site uses innovative energy recovery systems to capture and reuse heat generated during production, greatly reducing heating needs. Solar panels and local sourcing further reduce the facility’s carbon footprint.

Swiss made supply chains
Swiss-made supply chains

The St. Gallen site maintains a centrally organised supply chain from Switzerland, holding reserves of active substances and iron ore to ensure supply reliability.

Our supply chain

Agility in action

Our resilient and agile supply chain is built on decades of experience and strong partnerships across a trusted global network. To meet a wide range of needs – including small-scale production and late-stage customisation – we’ve established both manual and automated packaging lines. This gives us the flexibility to adapt quickly without compromising on quality.

Manufacturing excellence

Managing complexity

Learn how we master the complexity of manufacturing our Active Pharmaceutical Ingredient (API) with precision and care. From rigorous quality control to expertly managed processes, every step is designed to ensure the highest standards of safety, consistency, and excellence.

Development & manufacturing

From mine to medicine

Our commitment to quality is exemplified in this informative video: Transforming rock into iron dust – from sourcing to extraction, refinement, shipment, and finally delivery. Learn why we choose iron ore as a starting material for our iron solutions (rather than iron chloride), and the fascinating journey that enables our iron-based treatments.

Sustainability at CSL

Our vision is a sustainable future for our employees, communities, patients and donors, inspired by innovative science and a values-driven culture.

Driven by its vision for a healthier world, CSL has identified focus areas where it can have the most positive impact. These focus areas include existing emissions and environmental targets as well as new initial goals for other focus areas that seek to enable healthier communities and environments. 

The focus areas are guided by CSL’s material sustainability topics, which inform continuous improvement across its operations and transparency in areas that matter most to CSL’s key stakeholders.

Sustainability at CSL

St. Gallen 2023

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